
To pour the
last 576 square metres of the Tokamak Complex basemat (the B2 slab), workers
began manning two concrete pumps before dawn on 27 August 2014.
"Relief,"
"pride," "a sense of satisfaction"... these words were heard
on the afternoon of 27 August as the last segment of the Tokamak Complex
basemat (the B2 slab) was successfully poured.
Work that began at 5:50 a.m. on the perfectly circular segment that will
support the weight of the ITER Tokamak ended 12 hours later at 6:00 p.m.
Late in the afternoon, some 100 people gathered in the Tokamak
Pit—representatives of the ITER Organization; the European Domestic Agency,
Fusion for Energy (F4E); F4E service contractors Engage (detailed design and
work supervision), Energhia (management support) and Apave (health, safety and
legal inspection services); and the F4E construction consortium led by GTM Sud
from France—to celebrate the imminent completion of the works.
ITER Director-General Osamu Motojima had the honour of putting the final,
symbolic touch to the day's work. After smoothing the concrete surface with a
trowel, he stopped to thank the workers for their hard work and dedication over
the past months. He then turned to include the representatives of the
organizations that had collaborated in the successful finalization of the B2
slab: "I congratulate all of you on this historic milestone—you have
played an important role in the realization of ITER. The completion of concrete
pouring on the B2 slab today represents a huge step forward."

The
finalization of the B2 slab (15 segments, 14,000 m³ of concrete, 3,600 tons of
rebar) took eight months. Hundreds of people contributed to the different
aspects of its realization, including design, procurement, scheduling, quality,
finance and construction.
The B2 slab
will support some 400,000 tons of building and equipment, including the
23,000-ton ITER Tokamak. It's a "floating" foundation—installed on
seismic columns, it has a capacity for lateral movement of up to 10 cm in any
direction (a gap of approximately 1.5 metres separates the B2 slab from the
surrounding retaining walls). The 1.5-metre-thick slab will serve as the first
basement level of the Diagnostic, Tokamak and Tritium buildings; five large
drain tanks, supports for the base of the cryostat (the concrete crown), and
the building walls will be positioned directly on it.
"Today is a terrific day for the ITER Project," said Tim Watson, head
of ITER's Buildings & Site Infrastructure Directorate. "The completion
of the B2 slab was the last step in creating the ground support structure and
anti-seismic foundations for the ITER Tokamak. Now, we can look forward to
seeing the Tokamak Complex walls rise."
Concrete pouring for the 9,300 m² B2 slab began in December
2013. It took three pours to realize the Diagnostic Building basemat at the
south side of the Tokamak Pit, and another three to realize the Tritium
Building foundation at the opposite end. Both were relatively straightforward
compared to the central part of the basemat, where orthoradial (circular) and
orthogonal (right-angled) rebar
arrangements interface. Following months of exchanges with the
French Nuclear Safety Authority (ASN) and its technical experts at the
Institute for Radioprotection and Nuclear Safety (IRSN), the hold point on this
part of the slab was lifted and pouring operations were allowed to proceed.
"Today's milestone demonstrates the project's capability to respect the
required safety processes and advance systems integration, efforts which
resulted in the release of the hold point by the ASN," emphasized
Director-General Motojima.

"With the
completion of the B2 slab, a new chapter opens in the history of our
project," said ITER Director-General Motojima. "In September, construction
of the Tokamak Complex will begin in earnest. You have built the floor; now
come the walls, then the roof, and after that the machine itself..."
"Miguel
Curtido is F4E's technical responsible officer for the B2 slab: "Once we
were given the green light, we began pouring the same day. We managed to keep a
strong rhythm despite peaks in temperature and vacation schedules that made the
pour days harder to schedule. We worked double shifts, on Saturday and—on three
occasions—we poured concrete at night. The fact that we were able to realize
nine segments in seven weeks is testimony to the incredible dedication of the
entire team."
"We kept to an ambitious schedule," adds Ben Slee, deputy head
of Site, Buildings and Power Supplies at Fusion for Energy, "but at all
times our first priority was quality and safety—these were not jeopardized at
any moment. Today we have to thank not only those working on the construction
site but also the hundreds of others who have been involved since the
preparation and signature of the contract, within the different organizations,
and who made this construction possible in terms of design, procurement,
scheduling, quality, finance, etc."
The B2 slab concludes work started four years ago to create a ground support
structure for the Tokamak Complex that will protect the buildings and equipment
in the case of a seismic event. A 17-metre-deep, 90 x 130 metre area was
excavated and a ground-level basemat, retaining walls, and 493 seismic columns
and pads were progressively installed. All of these works were carried out by
the F4E construction consortium led by GTM Sud. (The anti-seismic bearings were
installed by Nuvia Traveaux Speciaux which, like GTM, is part of the French
group Vinci.)
There now remain some procedural elements to conclude for the B2 slab
(inspections, documentation); also, over the next few weeks GTM will be
removing formwork and material from the worksite. "But today's milestone
is key," says Miguel, "because it will allow the Tokamak Complex
building consortium, VFR,
to soon take possession of the entire B2 slab."
The VFR consortium has already started to install formwork to frame out the
lower walls of the Diagnostic Building. Next month, it will start to install
five large cranes—including an 80-metre crane at the very centre of the Tokamak
Pit—to transport building materials from storage areas at ground level to the
B2 slab surface.
The next phase of ITER construction is beginning. The number of workers on site
will significantly increase in the near future as work begins on the walls of
the Tokamak Complex and the first 60-metre-tall pillars are set into place for
the adjacent Assembly Building.