Development
is underway on vacuum windows that will allow ITER diagnostics to extract light
from the plasma in a safe way.
Most of ITER's diagnostics will have optical, microwave or spectroscopic
viewing lines in order to monitor the plasma characteristics and make physical
measurements inside of the vacuum vessel. For many of them, the nature of the
physical signal transmitted dictates the design and makeup of the windows
assemblies, which incorporate material such as glass or ceramics.
Work is ongoing to determine the best material combinations and manufacturing
procedures for these ITER diagnostic window assemblies. The work benefits from
experience gained on other tokamaks such as JET, TFTR and JT60. Considering the
additional challenges of the ITER operating environment, there is a continuing
requirement for innovative solutions—at all times with an eye to ensuring
conformance to nuclear safety requirements. The design, manufacture and
assembly of the vacuum windows are not explicitly covered by nuclear
construction codes; consequently, the Diagnostic Division has worked with
experts in the field and produced a code of practice to ensure that the
assemblies meet the nuclear installation requirements.
One of the key requirements for these window assemblies is the transmission of
optical, microwave or spectroscopic signals from the plasma to the diagnostic
without attenuation or disturbances. Several types of materials will be
incorporated, all chosen to fit the specific wavelength used by the diagnostic
equipment (typically from 200 nm up to several mm).

A window
assembly with two disks made of fused silica: the external housing of the
window assembly (in green) is inserted into a window tube and welded to it by
means of a lip weld, which makes the junction leak tight. Aluminium diffusion
bonding can be used to bond the window materials to the flexible metallic
ferrule.
A second requirement is
ensuring the vacuum integrity required for the plasma. The window
assemblies—including window and seal—must remain leak-tight to the very last
day of ITER operation. With this in mind, a robust double window disc
arrangement will be incorporated (see images), creating an interspace that will
be monitored to detect a leak on either side.
There have been many design challenges to overcome during the development
process. This includes the choice of materials for the windows themselves
(materials under investigation include fused silica, sapphire, SF06G05 Shott
glass, synthetic quartz, CVD diamond and barium fluoride) and the challenge of
incorporating the windows into the machine environment.

Integration of
a bolted window assembly on the port plug closure plate. Both the window
interspace and the metallic seal interspace are monitored for leak-tightness.
Tantalum has been widely used in the past as an interface material (also known
as a ferrule, this is a ring that surrounds the window to facilitate the
attachment of the window to its surrounds). But in ITER, tantalum is not
suitable: "Neutrons activate the tantalum and make it a dominant radiation
source," explains Alejandro Suarez, one of the engineers in the
Diagnostics Division. "As a result, other materials have been successfully
developed."
Experience gained on other tokamaks has shown that aluminium diffusion bonding
can be used to bond the window materials to a flexible metallic ferrule.
Technical developments are still necessary to address specific issues. R&D
is underway at the Culham Centre for Fusion Energy, UK (Special Techniques
Group) and, in addition, the Diagnostics team at ITER is working on an ongoing
basis with Bertin Technologies (France). Collaboration with companies like
these is an integral part of the success of this project.
"The preliminary design for each type of window assembly is ongoing,"
says Philippe Maquet, from Bertin Technologies, "and a particular effort
is being made to standardize the diagnostic window assemblies in order to
manage the cost and reduce interfaces."
The next milestone of the window assemblies roadmap is the Preliminary Design
Review, planned for the end of 2015. The first batch of window assemblies shall
be shipped to the ITER site in early 2018. |